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LOW LIQUOR RATIO DYEING

Hi-Tech Designed 3 Dimensional U Shape fabric through together with a brand new liquor circulation circuit employing circulation pump with low pressure and high flux. Dyeing costs are reduced to a large extent due to much lower consummations of dyestuff and /or auxiliary and so are water and steam as well.

01

QUALITY DYEING

According to fabric quality and its characteristics, high volume, low-pressure overflow type round nozzles are also used to achieve the best penetration of dye liquor into the fibres or fabric structure thus resulting in the highest quality dyeing.


02

HIGH CAPACITY / HIGH PRODUCTIVITY

Shortened circulation cycle, faster speed of the running piece can achieve excellent colour levelling and thus reducing the possibility of repeated dyeing to the lowest. PROTEX soft flow high-temperature fabric dyeing machine presents the latest technical achievement in dyeing both knitted and woven fabric to produce high-quality level material at an economical cost.

03

SIMPLE OPERATION / NO FABRIC ENTANGLEMENT

The bottom sieve is Teflon-lined to allow the smooth running of the fabric along its passage. Possibility of the fabric entanglements




04
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STANDARD FEATURES


  • Fabric chamber with the bottom sieve lined with Teflon.
  • Fabric lifting systems with variable speed drive (0 to 300 m/min) controlled by frequency inverter.
  • Funnel type special design nozzle.
  • Rinsing system with control valves.
  • Highly efficient heat exchanger
  • Standard dosing tank with injector pump, valves and with Agitator
  • Pneumatic control valves for hosting and cooling system
  • Heavy-duty stainless steel centrifugal pump with mechanical seal
  • Machine shell and all parts are made of AISI 316/316L. Highly corrosion-resistant stainless steel
  • Take off reel
  • Magnetic type level indicator
  • Stainless steel platform


ADVANTAGES


  • Liquor ratio is 1:3
  • Low consumption of power
  • Low consumption of dyes and auxiliary.
  • Less labor work
  • Improved quality of dyeing fabric appearance
  • Reduced production cost
  • High productivity


SPECIAL FEATURE

Special I - box models provide a non-tangle effect which makes it possible to design the Chamber capacity of 100 kg / 125kg / 150kg / 300kg and 400kg for Terry towels.

  • RMC - Automatic machine cleaning system
  • Fabric Speed up to 300 m/min more, contact time; more levelness in the dyeing process
  • Easy Operation / fast maintenance, because of compact design
  • Large Inspection Part, easy to handle, easy for loading, unloading and sampling.
  • Low track makes it possible to run high speed devoid of any fabric's direction.
  • Perfect dyeing quality, large penetration in nozzle system assured and more efficient opening the bers with the new designed Fabric Career Pipe after the nozzle.
  • Gentle/Care Application, for special surface constriction of heavy fabric up to 400 Gsm.
  • Higher capacity heat exchanger heating up to 40C/ min.
  • Ecology, low liquor ratio, high exhaust rate, less residual dyestuffs & chemicals in wastewater are a significant advantage to achieve environmental and ecological commitments.

PROTEX Soft Flow Temperate Fabric Dyeing Machine is able to process fabric in the range 80 Gsm up to 400 Gsm weight. The machine is available in various capacities starting from 25 kg up to 2000 kg on high- temperature design. Machine body and all wetted parts are made of high corrosion-resistant stainless steel AISI 316/316L.

TECHNICAL DATA


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Basic Machine:



Maximum working temperature

- 135oC


Maximum working pressure

- 3.2 bar


Heating rate -

25oC - 100oC average 4oC / min 100oC - 130oC average 2oC / min
(Dry saturated steam pressure at 7 bar.)


Cooling rate -

130 o C - 100oC average 3oC / min 100oC - 85oC average 2oC / min
(Cooling water at 3 bar 25oC)

Protex Model Sample Dyeing Machines
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-01 15 1 1.5 3 2000 1620 2000
PTX-02 25 1 1.5 3 2000 1650 2000
PTX-03 50 1 1.5 3 3000 1950 2500
PTX-04 75 1 1.5 3 3000 1950 2500
PTX-05 100 2 5.0 7 3200 2260 2500
PTX-06 150 2 5.0 7 3200 3200 3300

Protex Model A Type (100kg. per chamber)
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-07 200 2 5 7 3400 4000 3000
PTX-08 400 4 10 14 3400 5000 3300
PTX-09 600 6 15 21 3400 6000 3300
PTX-10 800 8 20 28 3400 8400 3300

Protex Model B Type (125kg. per chamber)
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-11 250 2 5 7 3600 4300 3500
PTX-12 400 4 10 14 3400 5000 3300
PTX-13 600 6 15 21 3400 6000 3300
PTX-14 800 8 20 28 3400 8400 3300
PTX-15 1200 8 20 28 4000 9000 3600
PTX-16 1500 10 25 35 4000 10200 3600

Protex Model C Type (150kg. per chamber)
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-17 300 2 7.5 9.5 4000 3600 3600
PTX-18 600 4 12.5 16.5 4000 5200 3600
PTX-19 900 6 20 26 4000 6600 3600
PTX-20 1200 8 25 33 4000 9000 3600
PTX-21 1500 10 30 40 4000 9800 3600
PTX-22 1800 12 40 52 4000 11200 3600

Protex Model D Type (300kg. per chamber)
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-17 300 1 5 9 4000 3300 3000
PTX-18 600 2 10 18 4000 4800 3000
PTX-19 900 3 20 32 4000 6200 3000
PTX-20 1200 4 25 41 4000 8300 3000
PTX-21 1500 5 30 50 4000 9000 3000
PTX-22 1800 6 40 64 4000 10200 3000

Protex Model For Terry Towels
Protex Model CAPACITY (KG) FABRIC GUIDE TUBE MAIN PUMP POWER IN HP TOTAL POWER IN HP WIDTH (mm) LENGTH (mm) HEIGHT (mm)
PTX-29 400 1 10 19 4000 4800 3000
PTX-30 800 2 15 29 4000 6200 3000
PTX-31 1200 3 25 46 4000 8300 3000
PTX-32 1600 4 30 56 4000 9000 3000
PTX-33 2000 5 40 73 4000 10500 3000

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